Ice production with fully automated ice conveying for process optimization in chemical plant

A Belgian producer of dyes and pigments was able to further automate its production processes. KTI’s solution for the production of flake ice has supported this. In particular, as ice conveying and distribution could be automated and connected to the central control system. Another highlight is the heatmer recovery. A Belgian manufacturer of pigments and dyes received a solution from us for the production, storage, and conveying of flake ice. In addition to the actual ice production, automation and energy efficiency were also important aspects in the selection of the KTI systems. A flake ice plant was installed, which, in addition to ammonia as the most efficient refrigerant, also has integrated heat recovery. As a result, the combined efficiency ratio (COP) is extremely high. The equipment heats water during ice production, which is used for cleaning in the production process. Likewise, a water pre-cooler was installed to bring the water to an optimal temperature for the actual ice production. In addition to an ice storage system, two pneumatic conveyors were also installed. These are equipped with compressed air coolers. The ice is thus dosed into the already cooler air via a rotary valve before it is then transported further to its destination. The entire unit is automated and integrated into our customers’ central control system. This has enabled the production processes to be optimized.

Technical data + installation details

Ice production, ice storage

Flake ice plant, type FLIP100

Water pre-cooling

Refrigerant: NH3, ammonia

Heat recovery (40°C hot water)

Containerized ice storage, Type MIS-23

Ice production

Conveyor container with

2x pneumatic conveying

2x compressed air cooler

2x inclined screw conveyor

Integration into central control system

More information about ice plants for pigment production

Learn how our ice plants for the chemical industry can be used for the production of pigments and dyes.